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Mong Kok, Kowloon, Hong Kong

01 / 08

Rotary kiln refractories

Linings for oxidized pellet, active lime and RKEF ferro-nickel kilns, from the chain grate and preheater to the kiln outlet and cooler. Grades include high-alumina mullite, corundum-mullite, steel-fibre reinforced, kiln-eye and anti-ring castables.

Rotary kiln interior with rows of steel anchors between refractory lining sections
01.01

Oxidized pellet rotary kilns

Refractory castables and precast shapes for pellet kiln systems, including chain grates, coolers, pipes, hoppers and chutes. The range includes high-alumina mullite, corundum-mullite, steel-fibre reinforced, kiln-eye and anti-ring castables.

Castables for pellet kiln systems
PropertyHD-NMJ60High-alumina mullite castableHD-NMJ65Corundum-mullite castableHD-NMJ68Brown-corundum steel-fibre reinforced castableHD-SZ-2Hopper castableHD-YZ-1Kiln-eye castableHD-FK-1Anti-ring castable
Al₂O₃ (%)606568707070
Bulk density (g/cm³)110°C × 24h≥2.3≥2.45≥2.5≥2.5≥2.52.6
Modulus of rupture (MPa)110°C × 24h≥6≥8≥8≥8≥8≥8
Modulus of rupture (MPa)1300°C × 3h≥8≥10≥10≥10≥10≥10
Cold crushing strength (MPa)110°C × 24h≥40≥40≥60≥60≥50≥50
Cold crushing strength (MPa)1300°C × 3h≥50≥60≥80≥80≥80≥70
Permanent linear change (%)110°C × 24h±0.1±0.1±0.1±0.1±0.1±0.1
Permanent linear change (%)1300°C × 3h±0.5±0.5±0.5±0.5±0.5±0.5

Typical values from the product data sheets. Properties for a specific order are confirmed in the quotation.

01.02

Active lime rotary kilns

Refractory materials for lime kiln linings, preheater roofs, discharge hoppers and kiln outlets. Available forms include steel-fibre chrome-corundum castables and precast bricks, wear-resistant castables and kiln-eye castables.

Refractories for active lime kiln systems
PropertyHD-NM-1Steel-fibre chrome-corundum spinel castableHD-NM-1Steel-fibre chrome-corundum spinel precast brickHD-NM-2Steel-fibre chrome-corundum spinel castableHD-NM-2Steel-fibre chrome-corundum spinel precast brickHD-MJ65Steel-fibre wear-resistant castableHD-YZ-1Kiln-eye castable
Al₂O₃ (%)656560606570
Bulk density (g/cm³)110°C × 24h2.52.52.42.42.52.6
Modulus of rupture (MPa)110°C × 24h787778
Modulus of rupture (MPa)1100°C × 3h89881012
Cold crushing strength (MPa)110°C × 24h606060606060
Cold crushing strength (MPa)1100°C × 3h708070707080
Permanent linear change (%)1100°C × 3h±0.5±0.5±0.5±0.5±0.5±0.5

Typical values from the product data sheets. Properties for a specific order are confirmed in the quotation.

01.03

Ferro-nickel rotary kilns

Composite linings combine precast bricks and castables for the RKEF process. Steel-fibre wear-resistant material serves the feed inlet and preheating zone; high-strength material serves the transition zone. Anti-ring and kiln-outlet grades address the sintering and discharge zones.

Refractories for ferro-nickel (RKEF) rotary kilns
PropertyHD-NMJ60HD-NMJ65HD-FK-1HD-YZ-1
Al₂O₃ (%)60657070
Modulus of rupture (MPa)110°C × 24h6788
Modulus of rupture (MPa)1150°C × 3h891010
Cold crushing strength (MPa)110°C × 24h50607070
Cold crushing strength (MPa)1150°C × 3h70809090
Bulk density (g/cm³)110°C × 24h2.42.52.62.6
Permanent linear change (%)110°C × 24h±0.1±0.1±0.1±0.1

Typical values from the product data sheets. Properties for a specific order are confirmed in the quotation.

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